Facilities planning / James A. Tompkins ... [et al.].

CONTENIDO
Part One DEFINING REQUIREMENTS 1
Chapter One INTRODUCTION 3
1.1 Facilities Planning Defined 3
1.2 Significance of Facilities Planning 9
1.3 Objectives of Facilities Planning 12
1.4 Facilities Planning Process 13
1.5 Strategic Facilities Planning 19
1.6 Developing Facilities Planning Strategies 21
1.7 Examples of Inadequate Planning 25
1.8 Summary 26
Bibliography 27
Problems 28
Chapter Two PRODUCT, PROCESS, AND SCHEDULE DESIGN 30
2.1 Introduction 30
2.2 Product Design 32
2.3 Process Design 36
2.4 Schedule Design 47
2.5 Facilities Design 62
2.6 Summary 70
Bibliography 72
Problems 73
Chapter Three FLOW, SPACE, AND ACTIVITY RELATIONSHIPS 79
3.1 Introduction 79
3.2 Departmental Planning 80
3.3 Activity Relationships 92
3.4 Flow Patterns 98
3.5 Flow Planning 101
3.6 Measuring Flow 103
3.7 Space Requirements 109
3.8 Summary 118
Bibliography 119
Problems 121
Chapter Four PERSONNEL REQUIREMENTS 125
4.1 Introduction 125
4.2 The Employee-Facility Interface 126
4.3 Restrooms 134
4.4 Food Services 139
4.5 Health Services 144
4.6 Barrier-free Compliance 145
4.7 Office Facility Planning 148
4.8 Summary 158
Bibliography 158
Problems 159
Part Two DEVELOPING ALTERNATIVES: CONCEPTS AND TECHNIQUES 161
Chapter Five MATERIAL HANDLING 163
5.1 Introduction 163
5.2 Scope and Definitions of Material Handling 164
5.3 Material Handling Principles 167
5.4 Designing Material Handling Systems 169
5.5 Unit Load Design 174
5.6 Material Handling Equipment 191
5.7 Estimating Material Handling Costs 196
5.8 Safety Considerations 197
5.9 Summary 199
Bibliography 200
Problems 203
Appendix 5A Material Handling Audit Checklist 205
Appendix 5B Material Handling Equipment 214
pptendix 5C Automated Guided Vehicle Systems 290
Chapter Six LAYOUT PLANNING MODELS AND DESIGN ALGORITHMS 298
6.1 Introduction 298
6.2 Basic Layout Types 299
6.3 Layout Procedures 301
6.4 Algorithmic Approaches 309
6.5 Department Shapes and Main Aisles 348
6.6 Simulated Annealing and Genetic Algorithms 351
6.7 Multi-floor Facility Layout 357
6.8 Commercial Facility Layout Packages 361
6.9 The Impact of Change 362
6.10 Developing Layout Alternatives 368
6.11 Summary 370
Bibliography 372
Appendix 6A ALDEP and CORELAP 376
6.A1 Introduction 376
6.A2 CORELAP 376
6.A3 ALDEP 380
Problems 384
Part Three FACILITY DESIGN FOR VARIOUS FACILITIES FUNCTIONS 399
Chapter Seven WAREHOUSE OPERATIONS 401
7.1 Introduction 401
7.2 Missions of a Warehouse 403
7.3 Functions of a Warehouse 404
7.4 Receiving and Shipping Operations 406
7.5 Dock Locations 429
7.6 Storage Operations 430
7.7 Order Picking Operations 447
7.8 Summary 457
Bibliography 457
Problems 459
Chapter Eight MANUFACTURING SYSTEMS 464
8.1 Introduction 464
8.2 Fixed Automation Systems 467
8.3 Flexible Manufacturing Systems 469
8.4 Single-Stage Multi-Machine Systems 472
8.5 Reduction of Work-in-Process 474
8.6 just-in-Time Manufacturing 475
8.7 Facilities Planning Trends 483
8.8 Summary 484
Bibliography 484
Problems 487
Chapter Nine FACILITIES SYSTEMS 489
9.1 Introduction 489
9.2 Structural System Performance 490
9.3 Enclosure Systems 493
9.4 Atmospheric Systems 496
9.5 Electrical and Lighting Systems 504
9.6 Life Safety Systems 514
9.7 Sanitation Systems 519
9.8 Building Automation Systems 522
9.9 Facility Maintenance Management Systems 523
9.10 Summary 524
Bibliography 524
Problems 525
Part Four DEVELOPING ALTERNATIVES: QUANTITATIVE APPROACHES 529
Chapter Ten QUANTITATIVE FACILITIES PLANNING MODELS 531
10.1 Introduction 531
10.2 Facility Location Models 532
10.3 Special Facility Layout Models 544
10.4 Machine Layout Models 553
10.5 Conventional Storage Models 555
10.6 Automated Storage and Retrieval Systems 566
10.7 Order Picking Systems 578
10.8 Fixed-Path Material Handling Models 592
10.9 Waiting Line Models 618
10.10 Simulation Models 639
10.11 Summary 643
Bibliography 643
Problems 646
Part Five EVALUATING, SELECTING, PREPARING, PRESENTING, IMPLEMENTING, AND MAINTAINING 675
Chapter Eleven EVALUATING AND SELECTING THE FACILITIES PLAN 677
11.1 Introduction 677
11.2 Evaluating Facilities Plans 680
11.3 Selecting the Facilities Plans 703
Summary 703
Bibliography 704
Problems 705
Chapter Twelve PREPARING, PRESENTING, IMPLEMENTING, AND MAINTAINING THE FACILITIES PLAN 708
12.1 Introduction 708
12.2 Preparing the Facilities Plan 708
12.3 Presenting the Facilities Plan 720
12.4 Implementing the Facilities Plan 723
12.5 Maintaining the Facilities Plan 731
12.6 Summary 731
Bibliography 732
Problems 733
INDEX 735